The diesel engine is an intermittent-combustion piston-cylinder device. It operates on either a two-stroke or four-stroke cycle (see figure); however, unlike the spark-ignition gasoline engine, the diesel engine induces only air into the combustion chamber on its intake stroke. Diesel engines are typically constructed with compression ratios in the range 14:1 to 22:1. Both two-stroke and four-stroke engine designs can be found among engines with bores (cylinder diameters) less than 600 mm (24 inches). Engines with bores of greater than 600 mm are almost exclusively two-stroke cycle systems.

four-stroke diesel engine

The typical sequence of cycle events in a four-stroke diesel engine involves a single intake valve, fuel-injection nozzle, and exhaust valve, as shown here. Injected fuel is ignited by its reaction to compressed hot air in the cylinder, a more efficient process than that of the spark-ignition internal-combustion engine.

The diesel engine gains its energy by burning fuel injected or sprayed into the compressed, hot air charge within the cylinder. The air must be heated to a temperature greater than the temperature at which the injected fuel can ignite. Fuel sprayed into air that has a temperature higher than the “auto-ignition” temperature of the fuel spontaneously reacts with the oxygen in the air and burns. Air temperatures are typically in excess of 526 °C (979 °F); however, at engine start-up, supplemental heating of the cylinders is sometimes employed, since the temperature of the air within the cylinders is determined by both the engine’s compression ratio and its current operating temperature. Diesel engines are sometimes called compression-ignition engines because initiation of combustion relies on air heated by compression rather than on an electric spark.

In a diesel engine, fuel is introduced as the piston approaches the top dead centre of its stroke. The fuel is introduced under high pressure either into a precombustion chamber or directly into the piston-cylinder combustion chamber. With the exception of small, high-speed systems, diesel engines use direct injection.

Diesel engine fuel-injection systems are typically designed to provide injection pressures in the range of 7 to 70 megapascals (1,000 to 10,000 pounds per square inch). There are, however, a few higher-pressure systems.